User case of dilute phase pneumatic conveying of calcium carbonate powder

User case of dilute phase pneumatic conveying of calcium carbonate powder

1、 Case background

A certain calcium carbonate powder production enterprise is facing a series of challenges in the transportation process of calcium carbonate powder, such as low transportation efficiency, high energy consumption, and severe dust pollution. To address these issues, the company has decided to introduce a dilute phase pneumatic conveying system to improve the conveying efficiency and environmental performance of calcium carbonate powder.

2、 System selection and installation

In the selection process, the enterprise comprehensively considered the physical properties, conveying distance, conveying capacity, and other factors of calcium carbonate powder, and selected a dilute phase pneumatic conveying system that is suitable for its production needs. The system mainly consists of Roots blower, conveying pipeline, control system, etc., which has the advantages of high efficiency, stability, and environmental protection.

During the installation process, the enterprise developed a detailed installation plan based on the installation guidelines provided by the supplier and the actual on-site situation. The installation team strictly followed the plan to ensure the correct installation and stable operation of the dilute phase pneumatic conveying system.

3、 Application effect

Significant improvement in conveying efficiency: The dilute phase pneumatic conveying system uses high-speed airflow to suspend calcium carbonate powder in the air, forming a dilute phase state, thereby achieving fast and efficient conveying of calcium carbonate powder. Compared with traditional conveying methods, the conveying efficiency of this system has been improved by about 30%.

Energy consumption reduction: The dilute phase pneumatic conveying system reduces energy consumption by optimizing airflow parameters and conveying pipeline design. Compared with traditional conveying methods, the energy consumption of this system has been reduced by about 20%.

Superior environmental performance: The dilute phase pneumatic conveying system adopts a closed design, effectively preventing the leakage and dust of calcium carbonate powder. At the same time, the system is equipped with environmentally friendly equipment such as air filters, further reducing dust pollution. This has significantly improved the environmental protection indicators of the enterprise.

Low maintenance cost: The structure of the dilute phase pneumatic conveying system is simple and easy to maintain, reducing the maintenance cost of the enterprise. In addition, the system has a longer service life, reducing the frequency of equipment replacement.

4、 User feedback

The enterprise is very satisfied with the application effect of the dilute phase pneumatic conveying system. They stated that the system not only improves the transportation efficiency and environmental performance of calcium carbonate powder, but also reduces energy consumption and maintenance costs. Meanwhile, the stable operation and reliability of the system also bring greater economic benefits to the enterprise. The enterprise plans to promote the dilute phase pneumatic conveying system to other production lines to further improve production efficiency and product quality.

This case fully demonstrates the application advantages of dilute phase pneumatic conveying system in the transportation of calcium carbonate powder, providing useful reference and inspiration for other enterprises.